Gratuitous Mortise

I was going to start work on another tiny box when I decided to flip through some of my woodworking magazines. I had a craving, though I couldn’t put my finger on it. It was much more than the desire to get into the shop and do some woodworking, it was as if I was craving chocolate. When one craves chocolate, it is a very specific craving.

Hand Planed Stick

I was craving chiseling. I really wanted to use Manfred some more. My 3/4 inch Lie-Nielsen chisel is such a joy to work with and I was looking for some gratuitous chiseling. So I flipped the pages of Woodsmith, vol 28/ no. 167, and there it was; it almost jumped off the page at me. Roland Romito, of Broadview Heights, Oh, had sent in a design for a Fence Alignment Gauge. The bracket which holds the piece of wood had a lovely square hole in it. Roland simply cut a grove into to pieces of wood and then screwed them together.

Rough Cut Stick

This makes sense, as he didn’t have Manfred to help him out. I however saw this as a great opportunity to cut a through mortise, something I dearly enjoy. I wanted to cut the mortise immediately, but I knew not the size, so I had to prepare the long stick first. A piece of scrap hard maple seemed perfect for the task. I fired up Jeff the bandsaw and he was happy to cut me off a piece.

Have I mentioned that I love my handplanes lately? Well I do. I grabbed the Stanley 4 1/2 and cleaned up the teeth marks. It was so easy, so satisfying, I almost forgot to stop and take a picture. The first image is of the ‘After’, the second is the ‘Before’ I did the other side. I could have taken an ‘After’ of the other side too, but as soon as it was done, it meant I was moments away from chiseling. So I didn’t!

I took the same piece of hard maple and used my stick to draw the mortise. I didn’t need to be too exact, as I intended to cut it a little bit small and then open it up to get a good fit. This worked really well. The piece of wood was about 1 inch thick. While I was working my way though the wood, I noticed how much easier it was going, compared to the first through mortises I had cut on Teri and Tracy the saw horses.

Mortise

I imagine that it was easier for several reasons. One was that I had a much better chisel. I would also think that part of it was improved skill on my part and a great mallet.

So here is a picture of the mortise as I was cutting it. I love woodworking. Each and every aspect seems fun to me, but there is something about chiseling out a mortise that is so basic and pure, that it feels as if I am connecting with the past. I again give Manfred high marks, as he performed wonderfully. The final test for Manfred will come when I use him and Donna for some dovetail work, but that will not come before I finish my Fence Alignment Gauge.

So I would say that it has been another very good day in the shop.

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Brian - If you don't already have one, get a good marking knife. I suggest one by Blue Spruce Toolworks. Great tool. The handle is silky smooth, a pleasure to use. If you are going to chop mortises by hand, a marking knife is indispensable.

Hi Brian, Did I miss the sharpening blog? Surely you gave Manfred and Donna the once over on a stone or something? Lie-Nielsen is a top notch supplier but they don't presharpen anything as far as I know. The difference between factory sharp and hand sharp is amazing. I am glad to hear you are enjoying the "couple" so much, just don't cut yourself short. Put a good edge on them and feel the difference.
Later,
Doug in AZ.

Doug,

The sharpening went so quickly and without any mishaps that I guess I never mentioned it. In fact, I just gave Manfred a touch up. In truth, he probably didn't need it much, but I do enjoy sharpening.

I know what you mean about craving a certain aspect of woodworking. Today it was using the table saw for me. Sometimes it's sanding for my wife. My daughter likes to put the finish on the projects when she's in the mood. Sometimes she asks if she can use the shop vac to clean the floor. I like that too because I like watching the saw dust get sucked up.

You know what I would do with the little boxes you make for practice? Give them away. You know why? Because it makes you do a better job. It will make the decision to fix the sides or the bottom a little easier. Take pictures if you want a reminder of where you were in terms of progress or, write a blog. lol

Best,
Jim

Brian - If you don't already have one, get a good marking knife. I suggest one by Blue Spruce Toolworks. Great tool. The handle is silky smooth, a pleasure to use. If you are going to chop mortises by hand, a marking knife is indispensable.

Hi Brian, Did I miss the sharpening blog? Surely you gave Manfred and Donna the once over on a stone or something? Lie-Nielsen is a top notch supplier but they don't presharpen anything as far as I know. The difference between factory sharp and hand sharp is amazing. I am glad to hear you are enjoying the "couple" so much, just don't cut yourself short. Put a good edge on them and feel the difference.
Later,
Doug in AZ.

Doug,

The sharpening went so quickly and without any mishaps that I guess I never mentioned it. In fact, I just gave Manfred a touch up. In truth, he probably didn't need it much, but I do enjoy sharpening.

I know what you mean about craving a certain aspect of woodworking. Today it was using the table saw for me. Sometimes it's sanding for my wife. My daughter likes to put the finish on the projects when she's in the mood. Sometimes she asks if she can use the shop vac to clean the floor. I like that too because I like watching the saw dust get sucked up.

You know what I would do with the little boxes you make for practice? Give them away. You know why? Because it makes you do a better job. It will make the decision to fix the sides or the bottom a little easier. Take pictures if you want a reminder of where you were in terms of progress or, write a blog. lol

Best,
Jim

hmmm...write a blog...now that is an interesting idea...I will have to consider that.