Reflections of a Mortise

Stepping through the beveled corner, art deco inlay, looking glass, into the world of woodworking is an experience that is humbling to say the least.   On another woodworking site, a blogger posed the question, are ‘Dovetails’ overrated?  The article was well written, the comments were astounding.  The debate between the pro-tail vs. the pro-choice factions was more contentious than an abortion debate three days before a presidential election.

Wonderland indeed!  The one point that I took away from the debate was that choosing to learn to cut dovetails by hand required a lot of practice and patience.  As someone who revels in his obsessive compulsive side, this epiphany appealed to me more than pizza and beer on a Saturday night.  Admittedly I am not a huge fan of beer, but I LOVE pizza; And I didn’t want say ‘Pizza and Diet Dew’, lest any readers think I am a big sissy.

As I cracked a diet dew, I decided that I would begin my study by buying a chisel.  My general rule is to always buy the best I can find.  My knowledge of chisels was limited to knowing how to spell chisel, and I only recently learned that.  The internet pointed me towards Lie-Nielson.  Several other articles taught me that socket chisels are nice because the handles are less prone to splitting.  Apparently the steel should be around 60 – 62 something, so it is not too soft and not too hard.  This sounded like a fairy tale about 3 bears and a porridge stealing juvenile delinquent.  But who am I to question the wisdom of those who come before me?!  Lie-Nielson chisels are of this design.  I felt smarter just for knowing that.  I decided that I wanted a set of bench chisels, a fish tail, skew chisel and possibly a 3/8 mortise chisel.  They only cost $555.00.

With my brand new 3/8” Irwin chisel (around $10.00) in hand, I took the old mallet I had found in the garage, and tapped it gently into my practice wood.  The Lie Nielson will have to come at a later date.  The practice wood was a lovely little piece of hard maple; she had a nice figure and was a bit shy.  I could tell it was her first time too.  As I tapped that wood with my tool I felt nervous.  Was I doing it right?  Was I hurting my lovely piece of wood?  Was it good for her?

An hour later I had finished.  I had drilled and chiseled my way to my first mortise.  I was sweating but filled with joy.  Oh the euphoria.  So this is what all the fuss is about!  I had chiseled out a 2 and ¼ inch by 3/8” mortise and was now ready to think about moving onto the tenon.  Of course, this would have to wait for another day, as I wasn’t ready for another go.  I just wanted to bask in the glow of my first mortise.

I learned several interesting things about chisels.  They are able to remove much thinner and cleaner shavings of wood than I would have imagined.  I had assumed that they would take large chunks of wood with each hit.  As I pared down the sides and brought the corners to 90 degrees(ish), the need for mastering hand tools became clearer than a D flawless diamond and quite possibly more valuable.  I know now that if I can learn to use these wonderful tools, if I can make them do my bidding, then I just may be able to create a masterpiece or at the very least, a nice cutting board.

It is ironic that, two days before, I had been thinking how I might use my plunge router to cut the mortises I would need for the Krenov saw horses I was attempting.  I still believe that it will be equally important to be able to cut them with power tools, and I will likely cut far more using a router than I will a chisel, in my lifetime.  But I doubt that I will feel the same exhilaration.

So I discovered the joy of hand tools.  I have since cut 7 mortises (4 without a drill) and 7 corresponding tenons by hand.  The last 2 mortises (no drill) took less than 26 minutes each, which was a vast improvement over 1 hour.  As I continued to meander through the wonderland, I happened upon a rabbit that said, “You should probably learn how to sharpen your chisel” and he winked.  The wink made it seem dirty somehow.  As I thought about the rabbit, I realized that this is why this journey is such a joy.  Each day brings a new challenge.  Each challenge opens a door.  Each door leads to a hallway with more doors.  I doubt I will ever find my way back to the mirror.

(Editor’s Note: Ok, I don’t actually have an editor, but I like the sound of it. I did want to say that I appreciate all the encouraging comments from the 1st post I threw up yesterday. As of the writing of this post there were 321 people who had read my previous post, and 3.4% of you chose to leave a comment. To the 96.4% who didn’t comment, I can only assume that your mother told you, “If you don’t have anything nice to say, say nothing at all.” To those non-posters, please feel free to mock my spelling, grammar or content…But NOT my hat…never my hat!)

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